In the manufacturing industry, die casting machines are important production equipment for the production of castings with complex shapes and precise dimensions. However, if appropriate safety measures are not taken, there may be many potential risks during assembly and operation. The purpose of this article is to provide safety precautions during the assembly and operation of die casting machines to ensure the safety of operators and reduce the possibility of accidents.

1、the preparation before the safety inspection

1. Safety training
Before starting any safety inspection, ensure that all personnel operating the die casting machine have received the necessary safety training. Training should include equipment operation, identification of potential risks, emergency response, and proper use of personal protective equipment (PPE).

2. Establishment of safety system
Enterprises should establish a complete safety inspection system, including a regular safety inspection process, incident reporting mechanism and continuous safety improvement plan. In addition, ensure that all safety procedures and operating guidelines are up to date and accessible to operators.

2、 Safety precautions during assembly

1. Use the right tools and equipment
When assembling a die casting machine, be sure to use the appropriate tools and equipment. Improper use of tools may result in equipment damage or personal injury.

2. Check fasteners
Ensure that all bolts, nuts and other fasteners are properly and securely installed during assembly. Loose parts may fall off during machine operation, resulting in serious safety incidents.

3. Ensure that the electrical connection is secure
When assembling the electrical system of the die casting machine, ensure that all wires and cables are properly installed and have good insulation protection. A faulty electrical connection can cause a short circuit or even fire.

4. Safe assembly environment
Keep the assembly area clean and orderly, ensuring adequate lighting and ventilation to provide a safe working environment for assembly work.

3、 Safety precautions during operation

1. Preheat and check
Before the operation of the die casting machine, carry out the necessary preheating and comprehensive inspection. Ensure that all safety devices such as emergency stop buttons, safety doors and alarm systems are in working condition.

2. Use personal protective equipment
Operators must wear appropriate personal protective equipment, including protective glasses, heat protection gloves, safety shoes and hearing protection, while the die casting machine is running.

3. Avoid mechanical failure
Regularly inspect and maintain key parts of the die casting machine, such as hydraulic system, mold and injection system, to prevent accidents caused by mechanical failure.

4. Deal with spills and splatters
During the die casting process, molten metal may leak or splash. Make sure operators know how to handle these situations safely and are always ready to use emergency equipment such as dry powder fire extinguishers.

5. Avoid overload operations
Follow the manufacturer’s instructions to avoid overloading the die casting machine. Overload may not only cause equipment damage, but also overheating or mechanical failure, increasing the risk of accidents.

In summary, safety in the assembly and operation of die casting machines is of Paramount importance. By implementing rigorous safety inspections, providing adequate safety training, and maintaining good equipment condition, the risk of accidents can be significantly reduced and the well-being of operators can be guaranteed. It is important to remember that work safety is not only a legal requirement, but also a reflection of corporate responsibility and employee well-being.