With the continuous development of technology, automation and intelligentization have become important trends in the manufacturing industry. In the die casting industry, the application of automation and intelligentization technologies is also becoming increasingly widespread, providing strong support for improving production efficiency, reducing costs, and ensuring product quality. This article will focus on the application of automation and intelligentization technologies in die casting machines and their key role in increasing production efficiency.

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I. Development of Automation and Intelligentization Technologies in Die Casting Machines

1、Automation Technology

Automation technology refers to the automatic control of the production process through computers, control devices, and actuators. In the die casting industry, automation technology mainly includes the following aspects:

(1) Automatic mold changing system: Using robots or specialized equipment to achieve fast mold replacement, thereby improving production efficiency.

(2) Automatic pouring system: Through sensors and control systems, precise control of molten metal is achieved, ensuring the quality of castings.

(3) Automatic ejection system: Using robots or specialized equipment to automatically remove castings, reducing manual operations and improving production efficiency.

(4) Automatic lubrication system: Through sensors and control systems, automatic maintenance of the die casting machine’s lubrication system is achieved, extending equipment lifespan.

2、Intelligentization Technology

Intelligentization technology refers to the intelligent control and management of the production process through computers, communication, and control technologies. In the die casting industry, intelligentization technology mainly includes the following aspects:

(1) Intelligent monitoring system: Through sensors and network technology, real-time monitoring of the die casting production process is achieved, allowing timely detection and handling of production anomalies.

(2) Intelligent optimization algorithm: Through computer simulation and optimization algorithms, intelligent optimization of the die casting production process is achieved, improving production efficiency.

(3) Intelligent fault diagnosis system: Using big data and artificial intelligence technology, intelligent diagnosis and prediction of die casting machine faults are achieved, reducing equipment failure rates.

(4) Intelligent dispatching system: Through computers and communication technology, real-time transmission and processing of production planning, equipment status, personnel arrangements, etc. in the die casting production process are achieved, realizing intelligent dispatching of the production process.

II. Application of Automation and Intelligentization Technologies in Die Casting Machines

1、Application of Automatic Mold Changing System

The automatic mold changing system can quickly replace molds, improving production efficiency. In practical applications, robots or specialized equipment can be used to automatically grasp, move, and install molds, greatly reducing mold replacement time and improving production efficiency.

2、Application of Automatic Pouring System

The automatic pouring system can precisely control molten metal, ensuring the quality of castings. In practical applications, sensors and control systems can be used to monitor and control the temperature, pressure, and flow rate of molten metal in real-time, ensuring stable casting quality.

3、Application of Automatic Ejection System

The automatic ejection system can automatically remove castings, reducing manual operations and improving production efficiency. In practical applications, robots or specialized equipment can be used to automatically grasp, move, and place castings, greatly improving production efficiency.

4、Application of Automatic Lubrication System

The automatic lubrication system can automatically maintain the lubrication system of the die casting machine, extending equipment lifespan. In practical applications, sensors and control systems can be used to monitor and replenish lubricating oil in real-time, ensuring normal operation of the equipment.

5、Application of Intelligent Monitoring System

The intelligent monitoring system can realize real-time monitoring of the die casting production process, allowing timely detection and handling of production anomalies. In practical applications, sensors and network technology can be used to monitor parameters such as temperature, pressure, and flow rate in real-time during the die casting process, enabling timely detection and handling of production anomalies.

6、Application of Intelligent Optimization Algorithm

The intelligent optimization algorithm can optimize the die casting production process intelligently, improving production efficiency. In practical applications, computer simulation and optimization algorithms can be used to optimize parameters such as mold temperature, pouring speed, and pressure in real-time during the die casting process, improving production efficiency.

7、Application of Intelligent Fault Diagnosis System

The intelligent fault diagnosis system can achieve intelligent diagnosis and prediction of die casting machine faults, reducing equipment failure rate. In practical applications, through big data and artificial intelligence technology, intelligent diagnosis and prediction of die casting machine faults can be achieved, allowing timely measures to be taken and reducing equipment failure rate.

8、Application of Intelligent Scheduling System

The intelligent scheduling system can achieve intelligent scheduling of the die casting production process, improving production efficiency. In practical applications, through computer and communication technology, real-time transmission and processing of production planning, equipment status, personnel arrangement, and other data in the die casting production process can be achieved, realizing intelligent scheduling of the production process.

III. The Key Role of Automation and Intelligentization Technology in Improving Production Efficiency for Die Casting Machines

Improving Production Efficiency: The application of automation and intelligentization technology can achieve fast, accurate, and stable operation of the die casting production process, greatly improving production efficiency.

Reducing Production Costs: The application of automation and intelligentization technology can reduce manual operations and equipment failures, thereby reducing production costs.

Ensuring Product Quality: The application of automation and intelligentization technology can achieve precise control and management of the production process, ensuring stable product quality.

Extending Equipment Lifespan: The application of automation and intelligentization technology can achieve automatic maintenance and fault warning of equipment, extending its service life.

In summary, the application of automation and intelligentization technology for die casting machines plays a crucial role in improving production efficiency, reducing production costs, ensuring product quality, and extending equipment lifespan. With continuous technological development, the application of automation and intelligentization technology in the die casting industry will become more widespread, providing strong support for the development of the die casting industry.

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